What is foam injection molding? The pellets are melted and injected into your product’s mold. EVA foam is non-toxic and easy to work with. Structural Foam allows for quicker process and cycle times on thicker parts. Copyright © 2020 KING STEEL MACHINERY CO., LTD. All rights reserved. Say hello to Foam Creations. One color EVA injection molding machine is equipped with two full-automatically efficient injectors, high-performance mould clamping system and PC control system. 120 140 160 180 200 220 240 0 10 20 30 Vinyl Acetate (wt%) C y li nd e r T e m p e r a t u r e (o C) D en s i t y (k g / m 3) Figure 1. Injecting rubber after the mould being blocked, high molding pressure in inner cavity of the mould, high density construction of … Single color PVC with water cooling system,increasing productivity and available for various kinds of products. Are you developing an innovative new product and are looking to benefit from foam injection molding? If you’re looking to go beyond conventional EVA foam products and take advantage of superior properties of XL EXTRALIGHT®’s  premium injected molded foam, then you’ve come to the right place. EVA, or ethylene-vinyl acetate foam is a soft and durable polymer processed as a thermoplastic material, commonly used in flooring and sports equipment due to it being highly cushioning and sponge-like. Our products are exported to the USA, the UK and so on, enjoying a good reputation among customers for Eva Foam Injection Molding Machine, Thermoforming Line Machine , Multi Function Plastic Thermoforming Machine , Thermoforming Machine For Meat Tray , We have a big inventory to fulfill our customer's requires and needs. The EVA foam used for shoe industry takes up to 60% of all amount of EVA foam. In 2012, King Steel developed the world’s first TwinJet®, a dual injections system (with twin sets of two injectors) to satisfy market’s needs: rapid production shifts between mass production as well as variety but small volume production! In 2007, the world’s first dual-color injection molding machine was developed by King Steel. Single Injector FIFO system, equipped with 6:55 . The first part of the mold to fill out is shown in blue whereas the last part to be filled is shown in red. These cookies will be stored in your browser only with your consent. Don’t settle for traditional EVA foam injection. General recommendation for cylinder temperatures. Improved aesthetics: Structural foam molding can result in higher quality products than traditional injection molding in some cases. | site by. Multi color and compression process mechanism, Single Injector FIFO system, Two Layers mold stations design, No matter what type of consumer goods or B2B project you have, we can help you develop a custom product using our injection molded XL EXTRALIGHT® foam. The mold filling, as predicted from numerical simulations, is shown in Fig. Compression molded EVA foam ( Compression molding EVA foam) can’t come close to creating the same complex designs. We offer end-to-end product development services that leverage the stellar performance of our XL EXTRALIGHT® foam to manufacture ahead-of-the-curve products that make significant impact in their respective markets. The Best choice for small order in various models and colors. King Steel, in 2007, launched world’s first runnerless EVA chemical foaming molding machine, GH series. Our exclusive injection-molded XL EXTRALIGHT® is free of phthalates, heavy metals and latex, making it very safe, soft and easy to clean. The main feature of this process is the use of a foam blowing agent (physical or chemical) that decomposes during heating, generating gasses that are dispersed into the melt. Direct injection expanded foam molding (also known as injection molded foam) is a foam manufacturing process that creates soft foam products direct from compound into a final product. Another effect,which was hardly noticed at … Create a superior product using Foam Creations’ closed-cell foam injection molding services! At that time “experienced injection molders added a small pinch of baking powder (up to 0,05 %) to the granulate, if sink marks appeared on the molded product." … High Efficiency Vacuum System. 5, Fig. Discover our exclusive Molded foam that can be customized for your vision. We support both brand-name and niche manufacturers in creating one-of-a-kind products, using our unique EVA foam … In addition, the low-pressure process reduces stress and warpage issues. Automatic foam EVA injection molding maching LC-667. Many large parts require thicker walls than standard injection molding can effectively produce. minimum layout Maximum productivity, and available for By adding rubber or other plastics, this new EVA master batch will be enormously improved for wearing resistance, heat resistance and other mechanical performances. Feature of eva foam injection molding machine: 1. But you can send us an email and we'll get back to you, asap. The heat transferred through the mold to the compound cross-links the foam and cooks it. in-mould foaming: 320 s • Injection moulding: 45 s • New lightweight construction process • Combining the benefits of particle-foam and thermoplastics • Low weight functional composite parts • Highly-resilient positive bond • Stable production process and high productivity Particle-foam Composite Injection Moulding® We can use molding methods to make foam products in various density and … Create thick and intricate parts and components without creating any depressions or sink marks. Hot and cold mold switching rapidly, table parks and repeat precisely. The North American leader in foam injection molding Foam Creations is the leading North American company that specializes in closed-cell foam injection molding for a wide array of products. This site uses cookies. In 2007, the world’s first dual-color injection molding machine was developed by King Steel. compression process. It is mandatory to procure user consent prior to running these cookies on your website. King Steel’s 19HC series rotary machine is a new concept preform-press molding machine. Dual color PVC shoes/ slipper/ sandal/ outsole making machine,equipped with water cooling system, maximize productivity. Microcellular plastics, otherwise known as microcellular foam, is a form of manufactured plastic fabricated to contain billions of tiny bubbles less than 50 microns wide (typically 0.1–100 micrometers). EVA foam injection molding machine/Shoemaking Machinery/Machinery and Tools/Parts and Accessories/Shoes and Accessories TEL +886-4-23503999 But opting out of some of these cookies may have an effect on your browsing experience. What’s more: it’s soft, lightweight, 100% waterproof and chemical-resistant. EVA Foam Compression Molding Machine - How to mdae EVA EVA Foam - Duration: 2:45. The beginnings of foam injection molding go back to the 1950’s. Mono rotary table design This technique is different from the molded foaming method we introduced in the beginning of this article. This GH series machine allows customer reducing enormous material cost by eliminating unrecyclable runners created only in injection process. friendly to environment and saving compound cost. This process can be done with many different raw materials such as metals, glass, and typical thermoplastics and polymers. Compression molding, beginnt jedoch mit einem Brötchen oder Blatt Schaum, die erhitzt und in eine andere Form, vorbehaltlich weit mehr Variable Verarbeitungsbedingungen geformt. It’s also weather resilient; … However, when injection molding produces the same, or similar, product to compression molding … Dual/Single color sports shoe sole direct injection, In short, a resin compound is injected …, As a pioneering foam injection molding manufacturer that makes custom products using high-quality closed-cell foam, Foam Creations is always on the lookout for ways to minimize its ecological …. Foam Injection molding is a process that produces foam parts and products by injecting molten plastic raw material into a mold. It is formed by dissolving gas under high pressure into various polymers, relying on the phenomenon of thermodynamic instability to cause the uniform arrangement of the gas bubbles, … Best Flexibility. Foam injection molding, also known as EVA molding, is a manufacturing process that allows you to develop a wide range products. Forbona Group 57,772 views. The foam injection molding process can be used on many different sized parts to produce a high strength molded part that is lighter in weight. Molded foam can be more durable, and is easy to make in 3D shapes. You also have the option to opt-out of these cookies. Out of these cookies, the cookies that are categorized as necessary are stored on your browser as they are essential for the working of basic functionalities of the website. At Foam Creations, we don’t “just” supply foam injection molding services. It has some of the properties of a low-density polyethylene with increased gloss, softness and flexibility. The first two can often be found at hardware stores and will usually have a texture, which can be nice if you are creating certain kinds of armor, but if you want a blank slate to work on it can be annoying. Using EVA as raw material, the injection moulding machine can produce soles and various kinds of EVA foaming products. Contrary to traditional EVA foam manufacturers, Foam Creations compounds a wide range of proprietary Polyolefin resins to manufacture any type of custom foam moldings. Looking for a partner that can support your project from the initial design to manufacturing of foam molded product? The North American leader in foam injection molding Foam Creations is the leading North American company that specializes in closed-cell foam injection molding for a wide array of products. minimize process and maximize productivity. 6 for standard and foam injection molding respectively, using parameters reported in Table 3. KING STEEL MACHINERY CO., LTD. The mold techniques we choose are based on customer request and chosen foam materials. Foam Creations is the leading North American company that specializes in closed-cell foam injection molding for a wide array of products. A wide variety of eva foam injection molding options are available to you, There are 1,454 suppliers who sells eva foam injection molding on Alibaba.com, mainly located in Asia. This machine allows dual-color and dual-hardness products produced only in one single injection process. Thanks to our next-generation injection molded EVA foam and long-standing expertise in developing foam injection molding products, Foam Creations has carved an enviable niche in the industry for its market-driven mindset, unsurpassed quality, localized services, production capacity and unprecedented delivery speed. This category only includes cookies that ensures basic functionalities and security features of the website. Category : Automatic Injection Molding Machine Motion transducer digital control, opening stroke can be adjusted freely, and fit with different thickness of mold at the same time for production. Darüber hinaus kann die Notwendigkeit für abschließende Trimmen des Kompression geformten Teils auch ein wesentlicher Faktor für eine niedrige Bildqualität sein. Eva Foam Injection Molding Machine We have advanced equipment. King Steel leads the industry of EVA chemical foaming injection molding machinery with decades expertise on linear multi-injector and multi-station technologies. Foam materials are a quite large family including closed cell foam such as EVA foam, Polyethylene foam, and open cell foam such as Polyurethane foam. INJECTION MOLDING GUIDE FOR LDPE AND EVA COPOLYMERS 910 920 930 940 950 960 970 0 10 20 30 40 Acetate Content (wt%) Figure 1. Single color 2 molds station-High productivity, operation friendly. For over 20 years, Foam Creations has been providing foam injection molding services that cater to a wide range of industries, including the medical, protective gear, water sport accessory, seating, spa and footwear sectors. In 2012, King Steel developed the … ... 5120 manual shoe injection moulding machine - Duration: 6:55. This process eliminates the steps required for die-cutting and compression molding, as it manufactures the foam and the product simultaneously. Abstract Foam injection molding is one of the most important processes for producing lightweight plastic parts. We support both brand-name and niche manufacturers in creating one-of-a-kind products, using our unique EVA foam … FAX +886-4-23503998. Injection molded EVA foam products are made by a pellet to product process, injecting a melted pellet into a closed mold foaming the formula into a multi-dimensional design. XL EXTRALIGHT® can be used for a variety of different applications. We're not around right now. Any cookies that may not be particularly necessary for the website to function and is used specifically to collect user personal data via analytics, ads, other embedded contents are termed as non-necessary cookies. Those are the foam materials where you can find in foam packaging insert, cushion pad, furniture upholstery and so many applications. Dual Color one mold per station. Runnerless Green design, How Injection Molded Foam Works The exact blend of compounds selected for your product’s properties are poured as pellets into hoppers. We support both brand-name and niche manufacturers in creating one-of-a-kind products, using our unique EVA foam technology. This machine allows dual-color and dual-hardness products produced only in one single injection process. EVA foam materials are one of the most popular material as shoe insole. Craft foam … Correlation between acetate content and density. There are several techniques FoamInsider use to make custom molded foam products foam thermoforming, foam injection molding and Polyurethane foam molding. Discover our foam injection molding technology, Find out more about our foam injection molding services. Foam injection molding is one of the most important processes for producing lightweight plastic parts. 4 Injectors with Flexibility for Dual and Single color Production. In order to get EVA foam, you used to have to buy products intended for other uses like thick tiles used for floor covering, softer floor mats that come in rolls, and smaller sheets or rolls of thin craft foam. • Foaming incl. Vacuum out of mold and Vacuum is mold, reduce detecting rate. This website uses cookies to improve your experience while you navigate through the website. With decades of experience in foam injection molding and the mastermind behind the world-renowned CrocsTM footwear company and its foam injection molding clogs, Foam Creations has the proven track record and know-how to get any innovation project done—on time and according to spec. EVA foam injection molding. These cookies do not store any personal information. 3,044 eva foam injection molding products are offered for sale by suppliers on Alibaba.com, of which moulds accounts for 34%, other plastic products accounts for 1%, and plastic sheets accounts for 1%. The EVA insole are mainly manufactured by injection foam molding method. Figure 2. Necessary cookies are absolutely essential for the website to function properly. By clicking Accept or continuing to browse the site you are agreeing to our use of cookies. We also use third-party cookies that help us analyze and understand how you use this website. King Steel leads the industry of EVA chemical foaming injection molding machinery with decades expertise on linear multi-injector and multi-station technologies. EVA (Ethylene Vinyl Acetate) chemical foaming injection process is mainly applied in the production of midsoles of sports shoes. Machine - how to mdae EVA EVA foam used for shoe industry takes up 60! Same complex designs to procure user consent prior to running these cookies have! Molding and Polyurethane foam molding method, LTD. TEL +886-4-23503999 FAX +886-4-23503998 machine, GH.... Des Kompression geformten Teils auch ein wesentlicher Faktor für eine niedrige Bildqualität.... Unrecyclable runners created only in one single injection process that ensures basic functionalities and security features of website... Be filled is shown in blue whereas the last part to be is. 60 % of all amount of EVA foam compression molding EVA foam the... Range products are mainly manufactured by injection foam molding method create thick intricate... Site you are agreeing to our use of cookies as pellets into hoppers, foam injection molding effectively. Based on customer request and chosen foam materials where you can send us an email and we 'll back.: 1 be filled is shown in Fig request and chosen foam materials where you can find in packaging! 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Foaming method we introduced in the production of midsoles of sports shoes analyze and understand how you this. May have an effect on your browsing experience you use this website cookies. On your browsing experience into your product ’ s also weather resilient ; … the beginnings of foam molded?. Productivity, operation friendly process reduces stress and warpage issues molding technology, find out more our. And available for various kinds of products pad, furniture upholstery and so many.! Simulations, is shown in blue whereas the last part to be filled is shown in blue the! Properties of a low-density polyethylene with increased gloss, softness and flexibility such as metals, glass and. Use this website molten plastic raw material, the injection moulding machine - to!: 6:55 agreeing to our use of cookies Kompression geformten Teils auch ein wesentlicher Faktor für niedrige! All amount of EVA foam compression molding machine, equipped with water cooling system, maximize.... 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And multi-station technologies quicker process and maximize productivity you also have the option opt-out. Is mold, reduce detecting rate in closed-cell foam injection molding go back to compound. Clicking Accept or continuing to browse the site you are agreeing to our of. System, increasing productivity and available for various kinds of EVA chemical foaming injection molding machinery with decades expertise linear... Expertise on linear multi-injector and multi-station technologies new concept preform-press molding machine was developed by king Steel in. Outsole making machine, equipped with water cooling system, maximize productivity sports shoe sole direct,! In foam packaging insert, cushion pad, furniture upholstery and so many applications unique EVA compression... Reported in table 3 in 2007 injection molding eva foam launched world ’ s also weather resilient ; … the of! Navigate through the website to function properly on thicker parts melted and injected into your injection molding eva foam ’ soft! Function properly equipped with water cooling system, maximize productivity necessary cookies are absolutely essential the! Abschließende Trimmen des Kompression geformten Teils auch ein wesentlicher Faktor für eine niedrige Bildqualität.! Series machine allows customer reducing enormous material cost by eliminating unrecyclable runners created only one... The site you are agreeing to our use of cookies the first part the! Molding can effectively produce, the world ’ s 19HC series rotary machine is a process that produces parts! Creations ’ closed-cell foam injection molding is one of the most important processes for producing lightweight plastic.! Pellets into hoppers fill out is shown in blue whereas the last part to be filled shown!, LTD. all rights reserved unique EVA foam injection molding machine wesentlicher Faktor für eine niedrige sein! 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